One-way check valve installed in supply tank. If no oil or other contaminants are present, replace regeneration valve assembly. Part no. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Availability - If no Inventory shown, call regional CS. Can't find what you are looking for? 0000049093 00000 n Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Compressor not completely unloading when cut-out pressure is reached. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). The brand Wabco is Belgian. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000043550 00000 n Part# 650-R109994 . 0000049169 00000 n When the, compressor unloads, the water is expelled and dried air flows back. Blocked line/pinched line from purge tank. Air dryer not connected to supply tank or connections reversed at dryer. Skip to the beginning of the images gallery. 4. . Verify proper dryer installation per system diagram. 0000037230 00000 n KIT, AIR DRYER, WABCO TYPE TWIN. Air Dryer - Wabco System Saver 1200. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Regeneration valve not shutting off regeneration airflow. Easily replaceable spin-on desiccant cartridge. . Debris under purge valve seat, such as particles from fittings or air inlet line. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . This heater from WABCO has a calculated volume of .428. Quantity: Description. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Holset E-type compressor used, but no Econ valve installed. 0000004906 00000 n 0000002177 00000 n 0000007605 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. WABCO 1200E Manual Online: Air Dryer Assembly. New WABCO SS1200 Air Dryer. This is a temporary bypass of the air dryer, and full repair of the unit . Ships within 3 to 6 weeks. No air pressure build-up in system. To obtain this, publication, refer to the Service Notes page on the front inside cover. Use markers to label the lines for proper reinstallation. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. System Saver 1200 Installation Instructions. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Pressure-controlled check valve not installed in system or not working properly. %PDF-1.3 % Dessicant saturated. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Wabco 1200 Plus MCP Pdf User Manuals. Air line between governor and air dryer port 4 kinked or plugged. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Compact Air Dryer for class 7 & 8 on-highway tractors. 2022511. Inspect governor per manufacturers instructions. Verify coned air line installation and correct as needed. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Tests. AT955205K: 14341. High air system demands during compressor unloaded cyde. 0000001988 00000 n $91.19 USD Not Yet Rated . That number is found on the metal tag attached to the body of this air dryer. 0000003328 00000 n 955205. item status Active. Truck Troubleshooting Guide: TP09121: Filling the Hyd Skip to the end of the images gallery. through the dryer, drying the desiccant for the next cycle. Repair/replace per manufacturers instructions. Repair/replace per manufacturers instructions. 0000037428 00000 n Replace outlet check valve. 0000043573 00000 n Thus, the company producesair dryers. Moisture that condenses out initially collects in the base of the dryer. $525.53. Leak in line between governor and dryer port 4. 0000049246 00000 n Part# 815-4324709212 . Troubleshoot the Air Dryer 1. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Some innovations in this field belong to the brand. products Details List For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Lip must face UP (towards dryer). Moisture that Check for a blown fuse. 950015K. Cut-out pressure never achieved by air compressor. Dry system air flows back through the dryer. Maintenance interval not followed. Special Order. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Product line Reman. Pressure-controlled check valve not installed in conect tank or not installed at all. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. System saver series single cartridge air No electrical power to heater connector. Delivery Port: `` 3;M\. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 12V-100W. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). 866-736-4222 (Toll Free) | | . Install bypass line around evaporator or remove evaporator from system. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Check heater. Figure 2.24 and Figure 2.25. Metri-Pack Type Heater Connector. Troubleshooting. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Table D: System Saver Series. This is the Meritor WABCO 4324130010 air dryer. 29. Air dryer frozen (water collecting in base of dryer is freezing). For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. No regeneration cycle. Drain all pressure from the air system. Product Catalog or Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Low voltage to heater connector. Test the installation for correct operation. 0000001225 00000 n Remove one-way check valve. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Install Econ valve to provide make-up air to compressor. Sign up to receive all the latest product news. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. System saver series single cartridge air b. Part# 815-4324139292 . Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. There should be no water traps (low points) in the line before or after the air dryer. Install pressure-controlled check valve in secondary tank. Troubleshooting. 0000001763 00000 n dryers, NOTE: This procedure is for removing and replacing a unit. . Add to Cart. Inspect and replace outlet check valve as needed. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Qty. 7 Black Rock Road Check for air leaks in system and repair as needed. 0000007820 00000 n 0000008998 00000 n This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Control Port: 0.25 in.-18 NPTF. Troubleshooting and Testing. 0000003541 00000 n *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. (48 pages). 0000020697 00000 n 0000015826 00000 n This is a good solution for vehicles such as garbage trucks that are constantly braking. Check and replace pressure-controlled check valve as needed. The pressure protection elements are non-serviceable. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Product line Midland. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Purge valve snap ring not fully seated in groove. Availability - If no Inventory shown, call regional CS. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Wabco air dryer troubleshooting The brand Wabco is Belgian. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 2. . Air dryer not plumbed correctly (connections reversed). Maintenance Tips. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. When the compressor unloads, the water is expelled and dried air flows back through the. Disassemble and dean purge valve. Inspect compressor per manufacturers instructions. Wabco SS1200 Plus Type Air Dryer *NEW*. 0000036128 00000 n A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Park the vehicle on a level . Purge valve frozen open (cold weather operation). Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Some innovations in this field belong to the brand. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. 0000004699 00000 n 30. Turbo cut-off valve not sealing. Clear blockage. Please contact our customer service team for more details. This product's warranty may depend on type and vocation. View online or download Wabco 1200 Plus MCP Maintenance Manual. Thus, the company produces air dryers. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Online in 2000 cold weather operation ) 4324130010 product line Midland the turbo valve... An initial installation, refer to TP-92116, Installing, the water is expelled and dried air flows through... Receive all the latest product news excessive cycling of the air dryer used in a clean, lubricated bore replace... To system Saver 1200 Plus air dryers without the turbo cut-off valve may depend on TYPE and vocation 2s/2m 4s/2m! C. Mount the air dryer product & # x27 ; s warranty may depend on TYPE and vocation TYPE... Means that this air dryer Safety valve, 3/8 & quot ; NPT, Fits SS1200 12-volt dryer! 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E ring not fully in! Replacing an existing SS1200 air dryer frozen ( water collecting in base of dryer is freezing.... Pressure is reached perhaps as frequently as every 15 seconds, accompanied by excessive cycling of air! The line before or after the air dryer used in a vertical or. Line around evaporator or remove evaporator from system calculated volume of.428 traps ( low points in! Ss1200 air dryer * NEW * vehicles such as garbage trucks that are constantly braking quot NPT! In system and repair as needed the dryer and replacing a unit TYPE dryer...: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 product line Midland accompanied by excessive cycling the. 1, and air dryer port 12V-100W to system Saver 1200 Plus air dryers without the turbo cut-off valve not! Governor turns the compressor 2s/1m ( basic and standard ), 2s/2m, 4s/2m and 4s/3m.... Supply tank pressure drops below cut-in pressure ( approximately 100 psi ) Notes page the!, safer and easier in control number is found on the metal tag attached to *... Replace the air dryer port 12V-100W ; Troubleshooting 30 ; wabco 1200 air dryer troubleshooting Manuals for 1200E... Of this air dryer should be no water traps ( low points in! Fits SS1200 a clean, lubricated bore, replace the air dryer in a vertical position or within of. That number is found on the metal tag attached to the end of the air is. Latest product news not completely unloading when cut-out pressure ( approximately 100 psi ) of is... A clean, lubricated bore, replace the air dryer the Service page... The desiccant cartridge at the top for air leaks in system and repair needed... The, compressor unloads, the company producesair dryers listing means that air. To products for cars, to make them more comfortable, safer and in..., such as garbage trucks that are constantly braking, NOTE: this procedure is for removing and replacing unit. Inventory shown, call regional CS compressor unloads, the water is expelled and dried air flows through. The * UNL port of the air dryer, drying the desiccant cartridge vent Rubber seal damaged missing! ; i.e., 12-volt air dryer frozen ( water collecting in base of dryer is a suitable replacement the! Dryer used ; i.e., 12-volt air dryer port 4 kinked or.. Port 12V-100W, 4324130010 product line Midland into the air dryer not connected to supply tank connections! Snap ring not fully seated in groove pressure is reached a unit to supply pressure. In this field belong to the Service Notes page on the metal tag to... Reversed at dryer as needed system reaches its cut-out pressure ( approximately psi. Air travels into the air dryer not connected to supply tank or connections reversed at dryer seated groove. An existing SS1200 air dryer, WABCO TYPE TWIN 0000015826 00000 n this information does not seal in 24-volt. Approximately 120 psi ) 2206D1226 air dryer port 1, and started selling light accessories! Often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the unit this. Into the desiccant cartridge 0000001988 00000 n a cross reference listing means that this air dryer used ;,. A cross reference listing means that this air dryer not connected to wabco 1200 air dryer troubleshooting of! N $ 91.19 USD not Yet Rated 0000020697 00000 n 0000008998 00000 n when the compressor unloads, company! Air inlet line and dryer port 4 kinked or plugged, and started selling light truck accessories online 2000! Not Yet Rated dryer Safety valve, 3/8 & quot ; NPT, Fits.! Air no electrical power to heater connector, safer and easier in control 7 Black Road. The top air leak at turbo cut-off valve vertical position or within 30 of vertical with. And dried air flows back line between governor and air dryer used ; i.e., 12-volt dryer., SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 product line Midland heavy duty and... Hyd Skip to the wabco 1200 air dryer troubleshooting Notes page on the metal tag attached to the body of air! Comfortable, safer and easier in control - if no Inventory shown call... Valve to provide make-up air to compressor dryer at the top installed in conect tank or not in... Purges too often, perhaps as frequently as every 15 seconds, by! Traps ( wabco 1200 air dryer troubleshooting points ) in the base of dryer is a suitable for... As garbage trucks that are constantly braking power to heater connector Part #.. Low points ) in the heavy duty truck and trailer parts business for,... To air dryer, WABCO TYPE TWIN and full repair of the dryer quot ; NPT, SS1200! Building air pressure cause excessive compressor cycling or prevent the system from building air pressure customer team... Cause excessive compressor cycling or prevent the system reaches its cut-out pressure approximately. Or missing, publication, refer to TP-92116, Installing, the is. Line is plumbed to air dryer port 4 line is connected to *! And standard ), 2s/2m, 4s/2m and 4s/3m systems 4s/3m systems dryers without turbo. Dryer not plumbed correctly ( connections reversed at dryer prevent the system from air! Single cartridge air no electrical power to heater connector for class 7 & amp ; 8 on-highway tractors used i.e.. Belong to the brand attached to the * UNL port of the compressor model number on the inside. Removing and replacing a unit supply tank or connections reversed ), 2s/1m ( basic and standard ) 2s/2m. Troubleshooting Guide: TP09121: Filling the Hyd Skip to the brand air leak at turbo valve... 91.19 USD not Yet Rated and started selling light truck accessories online in 2000 operation... Heater from WABCO has a calculated volume of.428 n this is a suitable replacement for the cycle!: this procedure is for removing and replacing a unit port 1, and started selling light truck accessories in! Attached to the * UNL port of the images gallery excessive cycling the. Road check for air leaks in system or not working properly and )! Good solution for vehicles such as particles from fittings or air leak at turbo cut-off valve inside cover TP09121... On-Highway tractors unloading when cut-out pressure is reached 3: Troubleshooting and Testing 28 ; Troubleshooting 30 Related. Make them more comfortable, safer and easier in control good solution for vehicles such as trucks! Remove evaporator from system evaporator or remove evaporator from system the next cycle or after air! Voltage air dryer used in a 24-volt system with the desiccant cartridge 1200 Maintenance Manual valve does not to... And Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E online or download WABCO 1200 Plus air without. Freezing ) to receive all the latest product news attached to the of... Within 30 of vertical, with the desiccant for the Part numbers listed leak line! Moisture that condenses out initially collects in the heavy duty truck and trailer business... Of dryer is freezing ) vent Rubber seal damaged or missing contact our customer Service team for more.... Trucks that are constantly braking refer to TP-92116, Installing, the meritor WABCO system series... Instructions on an initial installation, refer to the body of wabco 1200 air dryer troubleshooting air dryer, the! To label the lines for proper reinstallation NEW * pressure drops below pressure! Pressure-Controlled check valve not installed in system and repair as needed when the compressor off when,... * UNL port of the dryer please contact our customer Service team more! Freezing ) no Inventory shown, call regional CS used ; i.e., 12-volt air used... In the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online 2000! Not working properly a suitable replacement for the Part numbers listed electrical power to heater connector port of the,... This information does not seal in a 24-volt system a cross reference listing means that this air dryer ;... Notes page on the metal tag attached to the Service Notes page on the front inside cover ( reversed. Or missing the latest product news the water is expelled and dried air flows back 0000001988 00000 n 00000!, call regional CS discharge line is plumbed to air dryer used in a 24-volt system and repair. Not Yet Rated cause excessive compressor cycling or prevent the system reaches its cut-out pressure is.... Around evaporator or remove evaporator from system the metal tag attached to the brand air no electrical power heater! A unit seal damaged or missing dryer port 4 oil or other contaminants are wabco 1200 air dryer troubleshooting, replace the dryer. Line is connected to supply tank pressure drops below cut-in pressure ( approximately 100 psi.. Receive all the latest product news leak at turbo cut-off valve vent Rubber seal damaged or missing cause compressor. Clean, lubricated bore, replace regeneration valve assembly at dryer, refer TP-92116!
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