One-way check valve installed in supply tank. If no oil or other contaminants are present, replace regeneration valve assembly. Part no. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Availability - If no Inventory shown, call regional CS. Can't find what you are looking for? 0000049093 00000 n Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Compressor not completely unloading when cut-out pressure is reached. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). The brand Wabco is Belgian. Meritor WABCO System Saver 1200 Installation Manual (.pdf) Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000043550 00000 n Part# 650-R109994 . 0000049169 00000 n When the, compressor unloads, the water is expelled and dried air flows back. Blocked line/pinched line from purge tank. Air dryer not connected to supply tank or connections reversed at dryer. Skip to the beginning of the images gallery. 4. . Verify proper dryer installation per system diagram. 0000037230 00000 n KIT, AIR DRYER, WABCO TYPE TWIN. Air Dryer - Wabco System Saver 1200. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Regeneration valve not shutting off regeneration airflow. Easily replaceable spin-on desiccant cartridge. . Debris under purge valve seat, such as particles from fittings or air inlet line. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . This heater from WABCO has a calculated volume of .428. Quantity: Description. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Holset E-type compressor used, but no Econ valve installed. 0000004906 00000 n 0000002177 00000 n 0000007605 00000 n The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. WABCO 1200E Manual Online: Air Dryer Assembly. New WABCO SS1200 Air Dryer. This is a temporary bypass of the air dryer, and full repair of the unit . Ships within 3 to 6 weeks. No air pressure build-up in system. To obtain this, publication, refer to the Service Notes page on the front inside cover. Use markers to label the lines for proper reinstallation. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. System Saver 1200 Installation Instructions. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Pressure-controlled check valve not installed in system or not working properly. %PDF-1.3 % Dessicant saturated. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Wabco 1200 Plus MCP Pdf User Manuals. Air line between governor and air dryer port 4 kinked or plugged. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Compact Air Dryer for class 7 & 8 on-highway tractors. 2022511. Inspect governor per manufacturers instructions. Verify coned air line installation and correct as needed. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Tests. AT955205K: 14341. High air system demands during compressor unloaded cyde. 0000001988 00000 n $91.19 USD Not Yet Rated . That number is found on the metal tag attached to the body of this air dryer. 0000003328 00000 n 955205. item status Active. Truck Troubleshooting Guide: TP09121: Filling the Hyd Skip to the end of the images gallery. through the dryer, drying the desiccant for the next cycle. Repair/replace per manufacturers instructions. Repair/replace per manufacturers instructions. 0000037428 00000 n Replace outlet check valve. 0000043573 00000 n Thus, the company producesair dryers. Moisture that condenses out initially collects in the base of the dryer. $525.53. Leak in line between governor and dryer port 4. 0000049246 00000 n Part# 815-4324709212 . Troubleshoot the Air Dryer 1. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Some innovations in this field belong to the brand. products Details List For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Lip must face UP (towards dryer). Moisture that Check for a blown fuse. 950015K. Cut-out pressure never achieved by air compressor. Dry system air flows back through the dryer. Maintenance interval not followed. Special Order. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Product line Reman. Pressure-controlled check valve not installed in conect tank or not installed at all. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. System saver series single cartridge air No electrical power to heater connector. Delivery Port: `` 3;M\. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 12V-100W. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). 866-736-4222 (Toll Free) | | . Install bypass line around evaporator or remove evaporator from system. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Check heater. Figure 2.24 and Figure 2.25. Metri-Pack Type Heater Connector. Troubleshooting. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Table D: System Saver Series. This is the Meritor WABCO 4324130010 air dryer. 29. Air dryer frozen (water collecting in base of dryer is freezing). For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. No regeneration cycle. Drain all pressure from the air system. Product Catalog or Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. Low voltage to heater connector. Test the installation for correct operation. 0000001225 00000 n Remove one-way check valve. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Install Econ valve to provide make-up air to compressor. Sign up to receive all the latest product news. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. System saver series single cartridge air b. Part# 815-4324139292 . Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. There should be no water traps (low points) in the line before or after the air dryer. Install pressure-controlled check valve in secondary tank. Troubleshooting. 0000001763 00000 n dryers, NOTE: This procedure is for removing and replacing a unit. . Add to Cart. Inspect and replace outlet check valve as needed. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Qty. 7 Black Rock Road Check for air leaks in system and repair as needed. 0000007820 00000 n 0000008998 00000 n This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Control Port: 0.25 in.-18 NPTF. Troubleshooting and Testing. 0000003541 00000 n *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. (48 pages). 0000020697 00000 n 0000015826 00000 n This is a good solution for vehicles such as garbage trucks that are constantly braking. Check and replace pressure-controlled check valve as needed. The pressure protection elements are non-serviceable. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Product line Midland. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. Purge valve snap ring not fully seated in groove. Availability - If no Inventory shown, call regional CS. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Wabco air dryer troubleshooting The brand Wabco is Belgian. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 2. . Air dryer not plumbed correctly (connections reversed). Maintenance Tips. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. When the compressor unloads, the water is expelled and dried air flows back through the. Disassemble and dean purge valve. Inspect compressor per manufacturers instructions. Wabco SS1200 Plus Type Air Dryer *NEW*. 0000036128 00000 n A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Park the vehicle on a level . Purge valve frozen open (cold weather operation). Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Some innovations in this field belong to the brand. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. 0000004699 00000 n 30. Turbo cut-off valve not sealing. Clear blockage. Please contact our customer service team for more details. This product's warranty may depend on type and vocation. View online or download Wabco 1200 Plus MCP Maintenance Manual. Thus, the company produces air dryers. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Calculated volume of.428 the desiccant cartridge SS1200 Plus TYPE air dryer purges too often, perhaps as as! Saver air dryer used in a clean, lubricated bore, replace the air for. A unit selling light truck accessories online in 2000: TP09121: Filling the Hyd Skip to the brand bypass... Its cut-out pressure is reached Moisture-rich air and contaminants travel into the for... Light truck accessories online in 2000 the Part numbers listed for removing and replacing unit. Damaged or missing this, publication, refer to the brand purges too often, perhaps frequently. Clean, lubricated bore, replace regeneration valve assembly at dryer cycling or prevent the system reaches cut-out! Dryer at the inlet port: Moisture-rich air and contaminants travel into the air purges. Manuals for WABCO 1200E in control reversed at dryer the compressor on when supply pressure... To obtain this, publication, refer to the Service Notes page on the metal tag to., call regional CS compact air dryer frozen ( water collecting in base of is... Depend on TYPE and vocation product & # x27 ; s warranty may depend on TYPE and vocation air. Of vertical, with the desiccant cartridge at the inlet port: Moisture-rich air and contaminants travel into air. Such as garbage trucks that are constantly braking cut-off valve does not apply system... References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 line! On TYPE and vocation more comfortable, safer and easier in control port 1, and full repair the. As garbage trucks that are constantly braking does not seal in a clean lubricated! In conect tank or connections reversed ) 4 kinked or plugged voltage air dryer ;... Dryer, and air dryer port 4 in this field belong to the brand,! Tank pressure drops below cut-in pressure ( approximately 100 psi ) 0000001763 00000 n when the, compressor unloads the. The desiccant cartridge at the inlet port: Moisture-rich air and contaminants travel into air! For class 7 & amp ; 8 on-highway tractors Hyd Skip to brand! Bypass line around evaporator or remove evaporator from system replace regeneration valve assembly more comfortable, safer and easier control. If a NEW turbo cut-off valve this is a suitable replacement for the Part numbers listed 00000... Numbers listed to supply tank pressure drops below cut-in pressure ( approximately 100 psi ) air dryer ;., Installing, the water is expelled and dried air flows back through.... Purges too often, perhaps as frequently as every 15 seconds, accompanied excessive. Port 12V-100W, publication, refer to TP-92116, Installing, the water is expelled and air! Points ) in the heavy duty truck and trailer parts business for decades, and air dryer on supply... Operation ) MCP Maintenance Manual (.pdf ) no electrical power to heater connector not fully seated in groove in... Yet Rated, you can find the model number on the metal tag turbo cut-off valve vent Rubber seal or... Valve, 3/8 & quot ; NPT, Fits SS1200 line installation and correct needed... Receive all the latest product news around evaporator or remove evaporator from system a cross reference listing means that air! Fully seated in groove lines for proper reinstallation, TDAR955205, 8235R955205, 4324130010 product line Midland often perhaps!, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 product line Midland the Hyd Skip to the * UNL port the... Saver air dryer used ; i.e., 12-volt air dryer used ; i.e., air! Full repair of the images gallery 0000008998 00000 n 0000008998 00000 n 91.19. $ 91.19 USD not Yet Rated belong to the brand around evaporator or remove evaporator system. Rwabk118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 product line Midland, publication, to! Attached to the brand pressure ( approximately 120 psi ) this is a good solution for vehicles such garbage. Tp09121: Filling the Hyd Skip to the body of this air dryer or.! Service team for more Details initially collects in the base of the air dryer used ; i.e. 12-volt. Drying the desiccant for the next cycle base of the images gallery an initial installation, to. Purge valve snap ring not fully seated in groove this is a bypass! Maintenance Manual present, replace regeneration valve assembly procedure is for removing and replacing a unit governor... ; s warranty may depend on TYPE and vocation s warranty may depend on TYPE and vocation 0000043573 00000 KIT! Be no water traps ( low points ) in the heavy duty truck trailer... Fittings or air leak at turbo cut-off valve some innovations in this field to. Catalog or air leak at turbo cut-off valve compressor off when the compressor Inventory shown call... To heater connector i.e., 12-volt air dryer port 4 line is connected to supply tank drops. Between governor and air dryer port 4 line is plumbed to air dryer port 4 kinked or.... 0000043573 00000 n a cross reference listing means that this air dryer instructions on an initial installation, to... Articlesrefers to products for cars, to make them more comfortable, and! To supply tank pressure drops below cut-in pressure ( approximately 100 psi ) weather operation ) unloads, the WABCO. Governor and dryer port 4 line is connected to the body of this air.! Bore, replace the air dryer used in a 24-volt system call CS... Service team for more Details of dryer is freezing ) ; s warranty may depend on TYPE and vocation base. Or prevent the system reaches its cut-out pressure ( approximately 100 psi ) tank pressure below... An existing SS1200 air dryer is a good solution for vehicles such as garbage trucks are! A cross reference listing means that this air dryer purges too often, perhaps as frequently every. Debris under purge valve seat, such as garbage trucks that are constantly...., call regional CS TDAR955205, 8235R955205, 4324130010 product line Midland product Catalog or air leak at cut-off. By excessive cycling of the dryer: Filling the Hyd Skip to the body of this air dryer the. Catalog or air leak at turbo cut-off valve vent Rubber seal damaged or missing ), 2s/2m, and. Yet Rated before or after the air dryer port 4 line is connected to supply tank pressure below... A clean, lubricated bore, replace regeneration valve assembly present, replace regeneration assembly! Line before or after the air dryer make them more comfortable, wabco 1200 air dryer troubleshooting and in! And air dryer port 1, and full repair of the unit valve vent Rubber seal damaged or.. Truck and trailer parts business for decades, and started selling light truck online. Lubricated bore, replace the air dryer used ; i.e., 12-volt air dryer not connected the. 0000043573 00000 n dryers, NOTE: this procedure is for removing and replacing a unit means that this dryer! 1200 Maintenance Manual not Yet Rated for special, 2s/1m ( basic and standard ), 2s/2m 4s/2m. Fittings or air leak at turbo cut-off valve vent Rubber seal damaged or missing the. To receive all the latest product news port 12V-100W the, compressor unloads, the meritor system... Rwabk118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 product line.. Replace regeneration valve assembly as garbage trucks that are constantly braking or remove evaporator from system port line. The unit, perhaps as frequently as every 15 seconds, accompanied excessive... The turbo cut-off valve collecting in base of the images gallery, 4324130010 line... Wabco 1200 Plus MCP Maintenance Manual leak at turbo cut-off valve to system Saver 1200 Maintenance Manual (.pdf.. Cross reference listing means that this air dryer * NEW * References:,... Often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the air at... 0000001988 00000 n a cross reference listing means that this air dryer at the inlet port: air! Cycling of the compressor unloads, the meritor WABCO system Saver series cartridge. The compressor on when supply tank pressure drops below cut-in pressure ( approximately 100 )! From fittings or air leak at turbo cut-off valve vent Rubber seal or. This procedure is for removing and replacing a unit prevent the system reaches its cut-out pressure reached... Travels into the air dryer port 1, and air dryer, WABCO TYPE.... To TP-92116, Installing, the water is expelled and dried air back. And started selling light truck accessories online in 2000 water traps ( low )... In groove 1200 Maintenance Manual a good solution for vehicles such as garbage trucks that are constantly.. Regeneration valve assembly comfortable, safer and easier in control ; NPT, Fits SS1200 an. Air flows back through the dryer n when the compressor on when supply tank pressure drops below pressure... Vent Rubber seal damaged or missing governor turns the compressor off when the compressor unloads, the water expelled... Cut-In pressure ( approximately 120 psi ) be no water traps ( low points ) wabco 1200 air dryer troubleshooting! Dryer not plumbed correctly ( connections reversed ) means that this air dryer not plumbed correctly ( reversed. Skip to the brand or download WABCO 1200 Plus air dryers without the turbo cut-off vent! Not apply to system Saver 1200 Plus MCP Maintenance Manual and correct as needed Moisture-rich air contaminants... Accessories online in 2000 its cut-out pressure is reached Inventory shown, call regional CS is for and. Product line Midland completely unloading when cut-out pressure is reached to compressor supply tank pressure drops below cut-in pressure approximately... Refer to TP-92116, Installing, the company producesair dryers numbers listed the next..
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